Handbook of Electrical Engineering

Handbook of Electrical Engineering

For Practitioners in the Oil, Gas and Petrochemical Industry

Sheldrake, Alan L.

John Wiley & Sons Inc

04/2003

650

Dura

Inglês

9780471496311

15 a 20 dias

1320

Descrição não disponível.
Foreword xix

Preface xxi

Acknowledgements xxiii

About the Author xxv

1 Estimation of Plant Electrical Load 1

1.1 Preliminary Single-Line Diagrams 1

1.2 Load Schedules 2

1.2.1 Worked example 5

1.3 Determination of Power Supply Capacity 8

1.4 Standby Capacity of Plain Cable Feeders and Transformer Feeders 12

1.5 Rating of Generators in Relation to their Prime Movers 13

1.5.1 Operation at low ambient temperatures 13

1.5.2 Upgrading of prime movers 13

1.6 Rating of Motors in Relation to their Driven Machines 13

1.7 Development of Single-Line Diagrams 14

1.7.1 The key single line diagram 15

1.7.2 Individual switchboards and motor control centres 15

1.8 Coordination with other Disciplines 16

1.8.1 Process engineers 16

1.8.2 Mechanical engineers 17

1.8.3 Instrument engineers 17

1.8.4 Communication and safety engineers 18

1.8.5 Facilities and operations engineers 18

Reference 18

2 Gas Turbine Driven Generators 19

2.1 Classification of Gas Turbine Engines 19

2.1.1 Aero-derivative gas turbines 19

2.1.2 Light industrial gas turbines 20

2.1.3 Heavy industrial gas turbines 20

2.1.4 Single and two-shaft gas turbines 20

2.1.5 Fuel for gas turbines 23

2.2 Energy Obtained from a Gas Turbine 23

2.2.1 Effect of an inefficient compressor and turbine 29

2.2.2 Maximum work done on the generator 30

2.2.3 Variation of specific heat 31

2.2.4 Effect of ducting pressure drop and combustion chamber pressure drop 32

2.2.5 Heat rate and fuel consumption 35

2.3 Power Output from a Gas Turbine 36

2.3.1 Mechanical and electrical power losses 37

2.3.2 Factors to be considered at the design stage of a power plant 37

2.4 Starting Methods for Gas Turbines 39

2.5 Speed Governing of Gas Turbines 39

2.5.1 Open-loop speed-torque characteristic 39

2.5.2 Closed-loop speed-power characteristic 41

2.5.3 Governing systems for gas turbines 43

2.5.4 Load sharing between droop-governed gas turbines 44

2.5.5 Load sharing controllers 50

2.6 Mathematical Modelling of Gas Turbine Speed Governing Systems 52

2.6.1 Modern practice 52

2.6.2 Typical parameter values for speed governing systems 59

References 59

Further Reading 59

3 Synchronous Generators and Motors 61

3.1 Common Aspects Between Generators and Motors 61

3.2 Simplified Theory of Operation of a Generator 61

3.2.1 Steady state armature reaction 62

3.2.2 Transient state armature reaction 63

3.2.3 Sub-transient state armature reaction 63

3.3 Phasor Diagram of Voltages and Currents 64

3.4 The Derived Reactances 65

3.4.1 Sensitivity of X md , X a , X f and X kd to Changes in Physical dimensions 67

3.5 Active and Reactive Power Delivered from a Generator 68

3.5.1 A general case 68

3.5.2 The particular case of a salient pole generator 70

3.5.3 A simpler case of a salient pole generator 71

3.6 The Power Versus Angle Chart of a Salient Pole Generator 72

3.7 Choice of Voltages for Generators 73

3.8 Typical Parameters of Generators 73

3.9 Construction Features of High Voltage Generators and Induction Motors 78

3.9.1 Enclosure 78

3.9.2 Reactances 79

3.9.3 Stator windings 79

3.9.4 Terminal boxes 80

3.9.5 Cooling methods 80

3.9.6 Bearings 80

References 81

4 Automatic Voltage Regulation 83

4.1 Modern Practice 83

4.1.1 Measurement circuits 83

4.1.2 Error sensing circuit 84

4.1.3 Power amplifier 84

4.1.4 Main exciter 88

4.2 IEEE Standard AVR Models 89

4.2.1 Worked example 92

4.2.2 Worked example 92

4.2.3 Determining of saturation constants 93

4.2.4 Typical parameter values for AVR systems 97

Reference 97

5 Induction Motors 99

5.1 Principle of Operation of the Three-Phase Motor 99

5.2 Essential Characteristics 100

5.2.1 Motor torque versus speed characteristic 100

5.2.2 Motor starting current versus speed characteristic 107

5.2.3 Load torque versus speed characteristic 108

5.2.4 Sensitivity of characteristics to changes in resistances and reactances 109

5.2.5 Worked example 109

5.2.6 Typical impedance data for two-pole and four-pole induction motors 114

5.2.7 Representing the deep-bar effect by two parallel branches 114

5.3 Construction of Induction Motors 119

5.4 Derating Factors 121

5.5 Matching the Motor Rating to the Driven Machine Rating 121

5.6 Effect of the Supply Voltage on Ratings 122

5.7 Effect of the System Fault Level 123

5.8 Cable Volt-drop Considerations 123

5.9 Critical Times for Motors 125

5.10 Methods of Starting Induction Motors 125

5.10.1 Star-delta method 126

5.10.2 Korndorfer auto-transformer method 126

5.10.3 Soft-start power electronics method 127

5.10.4 Series reactor method 128

5.10.5 Part winding method 129

References 129

6 Transformers 131

6.1 Operating Principles 131

6.2 Efficiency of a Transformer 134

6.3 Regulation of a Transformer 135

6.4 Three-Phase Transformer Winding Arrangements 136

6.5 Construction of Transformers 137

6.5.1 Conservator and sealed type tanks 139

6.6 Transformer Inrush Current 140

References 142

7 Switchgear and Motor Control Centres 143

7.1 Terminology in Common Use 143

7.2 Construction 144

7.2.1 Main busbars 144

7.2.2 Earthing busbars 146

7.2.3 Incoming and busbar section switching device 146

7.2.4 Forms of separation 147

7.2.5 Ambient temperature derating factor 149

7.2.6 Rated normal current 149

7.2.7 Fault making peak current 149

7.2.8 Fundamental AC part 150

7.2.9 DC part 150

7.2.10 Double frequency AC part 150

7.2.11 Fault breaking current 152

7.2.12 Fault withstand duty 153

7.3 Switching Devices 154

7.3.1 Outgoing switching device for switchgear 154

7.3.2 Outgoing switching device for motor control centres 155

7.4 Fuses for Motor Control Centre Outgoing Circuits 156

7.5 Safety Interlocking Devices 157

7.6 Control and Indication Devices 158

7.6.1 Restarting and reaccelerating of motors 158

7.6.2 Micro-computer based systems 159

7.7 Moulded Case Circuit Breakers 162

7.7.1 Comparison with fuses 162

7.7.2 Operating characteristics 163

7.7.3 Cut-off current versus prospective current 164

7.7.4 i-squared-t characteristic 164

7.7.5 Complete and partial coordination of cascaded circuit breakers 165

7.7.6 Worked example for coordination of cascaded circuit breakers 167

7.7.7 Cost and economics 172

References 172

8 Fuses 173

8.1 General Comments 173

8.2 Operation of a Fuse 174

8.3 Influence of the Circuit X-to-R Ratio 174

8.4 The I 2 t Characteristic 176

8.4.1 Worked example 179

References 181

9 Cables, Wires and Cable Installation Practices 183

9.1 Electrically Conducting Materials used in the Construction of Cables 183

9.1.1 Copper and aluminium 184

9.1.2 Tin 184

9.1.3 Phosphor bronze 185

9.1.4 Galvanised steel 185

9.1.5 Lead 186

9.2 Electrically Non-Conducting Materials used in the Construction of Cables 187

9.2.1 Definition of basic terminology 187

9.3 Composition of Power and Control Cables 191

9.3.1 Compositional notation 192

9.3.2 Conductor 192

9.3.3 Conductor semiconducting screen 196

9.3.4 Insulation 196

9.3.5 Insulation semiconductor screen 197

9.3.6 Inner sheath 197

9.3.7 Lead sheathing 197

9.3.8 Armouring 198

9.3.9 Outer sheath 198

9.4 Current Ratings of Power Cables 198

9.4.1 Continuous load current 198

9.4.2 Continuous rated current of a cable 199

9.4.3 Volt-drop within a cable 209

9.4.4 Protection against overloading current 242

9.5 Cables with Enhanced Performance 244

9.5.1 Fire retardance 244

9.5.2 Fire resistance 245

9.5.3 Emission of toxic gases and smoke 245

9.5.4 Application of fire retardant and fire resistant cables 246

Reference 247

10 Hazardous Area Classification and the Selection of Equipment 249

10.1 Historical Developments 249

10.2 Present Situation 249

10.3 Elements of Hazardous Area Classification 251

10.3.1 Mixtures of gases, vapours and air 251

10.4 Hazardous Area Zones 253

10.4.1 Non-hazardous area 253

10.4.2 Zone 2 hazardous area 253

10.4.3 Zone 1 hazardous area 253

10.4.4 Zone 0 hazardous area 254

10.4.5 Adjacent hazardous zones 254

10.5 Types of Protection for Hazardous Areas 254

10.5.1 Type of protection 'd' 255

10.5.2 Type of protection 'e' 256

10.5.3 Type of protection 'i' 256

10.5.4 Type of protection 'm' 257

10.5.5 Type of protection 'n' and 'n' 257

10.5.6 Type of protection 'o' 258

10.5.7 Type of protection 'p' 258

10.5.8 Type of protection 'q' 259

10.5.9 Type of protection 's' 259

10.5.10 Type of protection 'de' 259

10.6 Types of Protection for Ingress of Water and Solid Particles 260

10.6.1 European practice 260

10.6.2 American practice 261

10.7 Certification of Hazardous Area Equipment 265

10.8 Marking of Equipment Nameplates 266

References 266

Further Reading 266

11 Fault Calculations and Stability Studies 269

11.1 Introduction 269

11.2 Constant Voltage Source - High Voltage 269

11.3 Constant Voltage Source - Low Voltage 271

11.4 Non-Constant Voltage Sources - All Voltage Levels 273

11.5 Calculation of Fault Current due to Faults at the Terminals of a Generator 274

11.5.1 Pre-fault or initial conditions 274

11.5.2 Calculation of fault current - RMS symmetrical values 276

11.6 Calculate the Sub-Transient symmetrical RMS Fault Current Contributions 279

11.6.1 Calculate the sub-transient peak fault current contributions 281

11.7 Application of the Doubling Factor to Fault Current I''frms found in 11.6 287

11.7.1 Worked example 288

11.7.2 Breaking duty current 291

11.8 Computer Programs for Calculating Fault Currents 292

11.8.1 Calculation of fault current - RMS and peak asymmetrical values 292

11.8.2 Simplest case 293

11.8.3 The circuit x-to-r ratio is known 293

11.8.4 Detailed generator data is available 293

11.8.5 Motor contribution to fault currents 293

11.9 The use of Reactors 294

11.9.1 Worked example 297

11.10 Some Comments on the Application of IEC60363 and IEC 60909 300

11.11 Stability Studies 300

11.11.1 Steady state stability 301

11.11.2 Transient stability 303

References 308

Further Reading 309

12 Protective Relay Coordination 311

12.1 Introduction to Overcurrent Coordination 311

12.1.1 Relay notation 313

12.2 Generator Protection 313

12.2.1 Main generators 313

12.2.2 Overcurrent 314

12.2.3 Differential stator current relay 318

12.2.4 Field failure relay 319

12.2.5 Reverse active power relay 321

12.2.6 Negative phase sequence relay 322

12.2.7 Stator earth fault relays 322

12.2.8 Over terminal voltage 324

12.2.9 Under terminal voltage 324

12.2.10 Under- and overfrequency 325

12.3 Emergency Diesel Generators 325

12.4 Feeder Transformer Protection 326

12.4.1 Overcurrent 329

12.4.2 High-set or instantaneous current 330

12.4.3 Characteristics of the upstream source 332

12.5 Feeder Cable Protection 332

12.5.1 Overcurrent protection 332

12.5.2 Short-circuit protection 333

12.5.3 Earth fault protection 333

12.6 Busbar Protection in Switchboards 334

12.6.1 Busbar zone protection 334

12.6.2 Overcurrent protection 335

12.6.3 Undervoltage protection 335

12.7 High Voltage Induction Motor Protection 336

12.7.1 Overloading or thermal image 337

12.7.2 Instantaneous or high-set overcurrent 339

12.7.3 Negative phase sequence 339

12.7.4 Core balance earth fault 340

12.7.5 Differential stator current 340

12.7.6 Stalling current 340

12.7.7 Limitation to the number of successive starts 341

12.7.8 Undercurrent 341

12.7.9 High winding temperature 342

12.7.10 High bearing temperature 342

12.7.11 Excessive vibration 342

12.8 Low Voltage Induction Motor Protection 342

12.8.1 Overloading or thermal image 343

12.8.2 Instantaneous or high-set overcurrent 344

12.8.3 Negative phase sequence 344

12.8.4 Core balance earth fault 345

12.8.5 Stalling current 345

12.8.6 Limitation to the number of successive starts 345

12.9 Low Voltage Static Load Protection 345

12.9.1 Time-delayed overcurrent 346

12.9.2 Instantaneous or high-set overcurrent 346

12.9.3 Core balance earth fault 346

12.10 Mathematical Equations for Representing Standard, Very and Extremely Inverse Relays 346

References 349

13 Earthing and Screening 351

13.1 Purpose of Earthing 351

13.1.1 Electric shock 351

13.1.2 Damage to equipment 353

13.1.3 Zero reference potential 353

13.2 Site Locations 353

13.2.1 Steel structures 354

13.2.2 Land-based plants 354

13.2.3 Concrete and brick-built structures 356

13.3 Design of Earthing Systems 356

13.3.1 High voltage systems 356

13.3.2 Low voltage three-phase systems 357

13.3.3 IEC types of earthing systems 360

13.3.4 Earth loop impedance 365

13.3.5 Earthing rods and grids 367

13.4 Construction Details Relating to Earthing 371

13.4.1 Frames, casings and cubicle steelwork 371

13.4.2 Screwed and clearance hole entries 371

13.4.3 Earthing only one end of a cable 372

13.5 Screening and Earthing of Cables used in Electronic Circuits 373

13.5.1 Capacitance and inductance mechanisms 373

13.5.2 Screening against external interference 374

13.5.3 Earthing of screens 379

13.5.4 Screening of high frequencies 380

13.5.5 Power earths, cubicle and clean earths 381

References 383

14 Variable Speed Electrical Drivers 385

14.1 Introduction 385

14.1.1 Environment 386

14.1.2 Power supply 386

14.1.3 Economics 387

14.2 Group 1 Methods 388

14.2.1 Simple variable voltage supplies 388

14.2.2 Pole-changing of the stator winding 389

14.2.3 Pole amplitude modulated motors 390

14.2.4 Wound rotor induction motors 391

14.3 Group 2 Methods 392

14.3.1 Variable voltage constant frequency supply 392

14.3.2 Variable frequency variable voltage supply 392

14.4 Variable Speed DC Motors 394

14.5 Electrical Submersible Pumps 394

14.5.1 Introduction 394

14.5.2 Electrical submersible pump construction 395

14.6 Control Systems for AC Motors 397

References 400

15 Harmonic Voltages and Currents 401

15.1 Introduction 401

15.2 Rectifiers 402

15.2.1 Diode bridges 402

15.2.2 Thyristor bridges 404

15.2.3 Power transistor bridges 407

15.2.4 DC motors 407

15.3 Harmonic Content of the Supply Side Currents 413

15.3.1 Simplified waveform of a six-pulse bridge 413

15.3.2 Simplified commutation delay 414

15.3.3 Fourier coefficients of the line current waveform 414

15.3.4 Simplified waveform of a 12-pulse bridge 417

15.4 Inverters 421

15.4.1 Basic method of operation 421

15.4.2 Three-phase power inversion 422

15.4.3 Induction motor fed from a voltage source inverter 423

15.5 Filtering of Power Line Harmonics 429

15.6 Protection, Alarms and Indication 433

References 433

16 Computer Based Power Management Systems 435

16.1 Introduction 435

16.2 Typical Configurations 435

16.3 Main Functions 436

16.3.1 High-speed load shedding 436

16.3.2 Load shedding priority table 439

16.3.3 Low-speed load shedding 440

16.3.4 Inhibiting the starting of large motors 441

16.3.5 VDU display of one-line diagrams 442

16.3.6 Active power sharing for generators 443

16.3.7 Isochronous control of system frequency 443

16.3.8 Reactive power sharing for generators 444

16.3.9 Isochronous control of busbar voltage 444

16.3.10 Condition monitoring of the gas turbines 444

16.3.11 Scheduling the starting up and shutting down of the main generators 445

16.3.12 Control of the reacceleration of motor loads 446

16.3.13 Auto-synchronising of the main generators 447

16.3.14 Data logging, archiving, trending display, alarms, messages and status reporting 448

17 Uninterruptible Power Supplies 449

17.1 AC Uninterruptible Power Supplies 449

17.1.1 The inverter 449

17.1.2 Coordination of the sub-circuit rated current with the inverter rated current 450

17.1.3 Earth fault leakage detection 451

17.2 DC Uninterruptible Power Supplies 451

17.2.1 UPS battery chargers 452

17.2.2 Batteries 455

17.3 Redundancy Configurations 457

References 458

18 Miscellaneous Subjects 459

18.1 Lighting Systems 459

18.1.1 Types of lighting fittings 461

18.1.2 Levels of illumination 461

18.2 Navigation Aids 463

18.2.1 Flashing marker lights 463

18.2.2 White and red flashing lights 464

18.2.3 Navigation buoys 465

18.2.4 Identification panels 465

18.2.5 Aircraft hazard lighting 465

18.2.6 Helicopter landing facilities 466

18.2.7 Radar 466

18.2.8 Radio direction-finder 466

18.2.9 Sonar devices 467

18.3 Cathodic Protection 467

References 468

19 Preparing Equipment Specifications 469

19.1 The Purpose of Specifications 469

19.2 A Typical Format for a Specification 470

19.2.1 Introduction 471

19.2.2 Scope of supply 471

19.2.3 Service and environmental conditions 471

19.2.4 Compliant international standards 471

19.2.5 Definition of technical and non-technical terms 471

19.2.6 Performance or functional requirements 472

19.2.7 Design and construction requirements 473

19.2.8 Inspection and testing 474

19.2.9 Spare parts 475

19.2.10 Documentation 475

19.2.11 Appendices 477

20 Summary of the Generalised Theory of Electrical Machines as Applied to Synchronous Generators and Induction Motors 479

20.1 Introduction 479

20.2 Synchronous Generator 480

20.2.1 Basic mathematical transformations 483

20.3 Some Notes on Induction Motors 490

20.3.1 Derived reactances 491

20.3.2 Application of three-phase short circuit 491

20.3.3 Derived reactances and time constants for an induction motor 493

20.3.4 Derivation of an equivalent circuit 495

20.3.5 'Re-iteration or recapitulation' 496

20.3.6 Contribution of three-phase short-circuit current from induction motor 501

References 504

Further Reading 505

Appendix A Abbreviations Commonly used in Electrical Documents 507

Appendix B A List of Standards Often Used for Designing Electrical Systems and for Specifying Equipment 517

B. 1 International Electro-technical Commission (Europe) 517

B. 2 Institute of Petroleum (UK) 525

B. 3 International Standards Organisation (Worldwide) 526

B. 4 British Standards Institution (UK) 526

B. 5 American Petroleum Institute (USA) 530

B. 6 Counseil International des Grands Reseaux Electriques (France) 530

B. 7 Engineering Equipment and Materials Users Association (UK) 530

B. 8 Electricity Council (UK) 531

B. 9 Verband Deutscher Electrechniker (Germany) 531

B.10 Institute of Electronic and Electrical Engineers Inc. (USA) 531

B.11 Miscellaneous References from the UK 532

Appendix C Numbering System for Protective Devices, Control and Indication Devices for Power Systems 533

C. 1 Application of Protective Relays, Control and Alarm Devices for Power System Circuits 533

C.1.1 Notes to sub-section C. 1 535

C. 2 Electrical Power System Device Numbers and Functions 536

Appendix D Under-Frequency and Over-Temperature Protection of Gas-Turbine Driven Generators 539

Appendix E List of Document Types to be Produced During a Project 545

E. 1 Contractors Documents 546

E.1.1 Feasibility studies 546

E.1.2 Conceptual design 546

E.1.3 Detail design 547

E. 2 Manufacturers Documents 549

E.2.1 Feasibility studies 549

E.2.2 Conceptual design 549

E.2.3 Detail design 549

Appendix F Worked Example for Calculating the Performance of a Gas Turbine 551

F. 1 The Requirements and Data Given 551

F. 2 Basic Requirements 551

F. 3 Detailed Requirements 552

F. 4 Basic Solutions 552

F. 5 Detailed Solutions 553

Appendix G Worked Example for the Calculation of Volt-drop in a Circuit Containing an Induction Motor 559

G.1 Introduction 559

Appendix H Worked Example for the Calculation of Earthing Current and Electric Shock Hazard Potential Difference in a Rod and Grid Earthing System 585

H.1 Worked Example 585

Appendix I Conversion Factors for the SI System of Units 597

I. 1 Fundamental SI Units 597

I. 2 Derived Non-electrical Units 597

I. 3 Derived Electrical Units 598

I. 4 Conversions 598

I.4. 1 Length 598

I.4. 2 Area 599

I.4. 3 Volume 599

I.4.4 Mass and density 600

I.4. 5 Velocity and acceleration 600

I.4.6 Force 601

I.4. 7 Torque 601

I.4. 8 Power 601

I.4. 9 Energy and work 601

I.4.10 Pressure 602

I.4.11 Moment of inertia and momentum 603

I.4.12 Illumination 603

I.4.13 Electricity and magnetism 604

I.4.14 Miscellaneous quantities 604

I. 5 International Standards Organisation (ISO) Conditions 605

I. 6 Standard Temperature and Pressure (STP) Conditions 605

I. 7 Regularly Used Constants 605

I. 8 Regularly Used Prefixes 606

I. 9 References 606

Index 607
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